April 3, 2024

7 Signs Heavy-Duty Truck Aftertreatment Systems Need Attention

Modern diesel trucks are vital for the economy but contribute to air pollution, prompting the use of advanced aftertreatment systems to reduce emissions.

Signs Your Truck's Aftertreatment System Needs Attention

Did you know that according to a recent report by the Environmental Protection Agency (EPA), heavy-duty trucks are one of the largest sources of air pollution? While they are essential for keeping our economy moving, they also contribute significantly to smog and other air quality issues. Thankfully, modern diesel trucks come equipped with a sophisticated aftertreatment system that plays a vital role in reducing harmful emissions.

Why Do Trucks Require Aftertreatment Systems?

The aftertreatment system is a series of components located in the exhaust system of a diesel truck. Its primary function is to clean the exhaust gas by removing pollutants like soot and nitrogen oxides (NOx) before they are released into the atmosphere. By ensuring your aftertreatment system is functioning properly, you can be a responsible driver and contribute to cleaner air for everyone. However, just like any other part of your heavy-duty truck, the aftertreatment system can malfunction over time. When this happens, it can not only lead to increased emissions but also cause performance problems and even costly repairs down the road.

The Importance of DPF Systems

One of the key components of a modern heavy-duty truck aftertreatment system is the Diesel Particulate Filter (DPF). The DPF is a ceramic filter that traps soot particles from the exhaust gas. Over time, the DPF can become clogged with soot, which can lead to several performance issues. Thankfully, the DPF system has a regeneration process that automatically burns off the accumulated soot at regular intervals. However, if there are problems with the aftertreatment system, this regeneration process may not function properly. 

Signs Your Aftertreatment System Needs Attention

1. Decreased Fuel Efficiency

One of the first signs that your aftertreatment system may be malfunctioning is a decrease in fuel efficiency. The aftertreatment system helps to improve fuel efficiency by reducing exhaust gas temperatures. If a component of the system, such as the Diesel Oxidation Catalyst (DOC), is not working properly, the exhaust gas temperatures will increase. This can lead to a significant decrease in fuel economy, impacting your bottom line.

2. Illuminated Check Engine Light

The check engine light is a warning indicator on your diesel truck's dashboard that something is wrong with the engine or its related systems. If the check engine light is illuminated, it could be a sign that there is a problem with the aftertreatment system. The engine computer stores diagnostic trouble codes (DTCs) that can pinpoint the specific issue. It is important to have these codes scanned by a qualified technician as soon as possible to determine the cause of the problem and prevent further damage.

3. Visible Smoke from the Exhaust

Black or blue smoke coming from the exhaust is a sign that the engine is not burning fuel efficiently. This could be due to several factors, including a malfunctioning aftertreatment system. A clogged DPF can restrict exhaust flow, which can cause incomplete combustion and lead to black smoke. In some cases, blue smoke may indicate excessive oil burning, which could be caused by a worn-out turbocharger or injector issues. Regardless of the color, any excessive smoke coming from the exhaust is a sign that something is wrong and requires immediate attention.

4. Unusual Engine Noises

Ever heard rattling, hissing, or grinding from the engine? These unusual noises could be a sign of a problem with the aftertreatment system. These noises may be caused by a clogged DPF, which can restrict exhaust flow and cause the engine to work harder. In some cases, a damaged DOC can also cause rattling noises. It is important to have your diesel truck inspected by a qualified technician to diagnose the problem.

5. Regeneration Issues

The DPF system regenerates periodically to burn off soot that has accumulated in the filter. This regeneration process typically occurs automatically at highway speeds. However, if you notice that the regeneration process is taking longer than usual or is not completed at all, it could be a sign of a problem. There are several reasons why regeneration issues may occur, such as a malfunctioning injector or a faulty temperature sensor. If you suspect there is a problem with the regeneration process, it is important to consult with a qualified mechanic as soon as possible. The best solution is to get a full clean to increase efficiency.

6. Reduced Power and Performance

If your heavy-duty truck is experiencing a loss of power or performance, it could be due to a problem with the aftertreatment system. A clogged DPF can restrict exhaust flow, which can lead to a significant decrease in engine power. This can make it difficult to accelerate or maintain highway speeds, impacting your driving experience and potentially creating safety hazards. Additionally, a malfunctioning aftertreatment system can cause the engine computer to go into limp mode, which limits engine power to protect the system from further damage.

7. Increased Idle Speed

An increase in idle speed can be a sign that the engine is trying to compensate for a problem with the aftertreatment system. A clogged DPF can create backpressure in the exhaust system, which can cause the engine to idle higher than normal in an attempt to overcome the restriction. The engine tends to consume more fuel when the idle speed is high. Consuming more fuel will not only increase costs but also engine wear.

Why Aftersystem Repairs Matter

If you notice any of these signs that your heavy-duty truck's aftertreatment system may be malfunctioning, get your truck inspected by a qualified mechanic as soon as possible. Ignoring these warning signs can lead to more serious problems down the road, such as a damaged DPF or even engine failure. 

Contact 205 Diesel Repair For Aftertreatment Repairs

Don't wait until a minor aftertreatment system problem turns into a major headache. Schedule an appointment with 205 Diesel Repair today! We'll get your diesel truck back on the road running clean and efficiently in no time. Our team of experienced and certified mechanics is qualified to diagnose and repair all types of aftertreatment system problems. We have the latest diagnostic tools and equipment to identify the root cause of the issue and recommend the most appropriate course of action.